What Is Bright Steel
Bright
steel is usually a carbon steel alloy which has had the surface condition
improved by drawing, peeling or grinding over the hot rolled finish supplied by
the steel mill.
Bright
steel is essentially black steel material that has had further processing. The
bright steel is processed further in cold reduction mills, where the material
is cooled (at room temperature) followed by annealing and/or tempers rolling.
This process will make steel with closer dimensional tolerances and a
wider range of surface finishes. The term bright drawn is mistakenly used on
all products, when actually the product name refers to the rolling of flat
rolled sheet and coil products.
When
referring to bright steels bar products, the term used is “cold finishing”,
which usually consists of cold drawing and/or turning, grinding and polishing.
This process results in higher yield points and has four main advantages
- Cold
drawing increases the yield and tensile strengths, often eliminating
further costly thermal treatments.
- Turning
gets rid of surface imperfections for bright steels material.
- Grinding
narrows the original size tolerance range.
- Polishing
improves surface finish.
- All
cold products provide a superior surface finish, and are superior in
tolerance, concentricity, and straightness when compared to black steel.
Cold
finished bright steel bars are typically harder to work with than black steel
due to the increased carbon content. However, this cannot be said about bright
drawn sheet and black steel sheet. With these two products, the bright drawn
product has low carbon content and it is typically annealed, making it softer
than black steel sheet.
Uses: Any project where
tolerances, surface condition, concentricity, and straightness are the major
factors.
DIFFERENCE BETWEEN MILD AND BRIGHT STEEL
BLACK (MS) STEEL BARS
Black Steel Bars are produced in a rolling
mill by heating raw material such as billet, blooms, etc at a temperature
around 1200 C through a number of rolls to achieve the desired shape and
size. Some of the shapes are rounds, hexagons, flats, bars, etc. Due to the
nature of the process and temperatures involved, precise control of
tolerances that can be achieved in bright bars cannot be achieved in black
steel bars. Therefore they are further processed to make steel bright bars
for processes that require more precise accuracies. Therefore black steel
bars are less expensive than bright bars.
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BRIGHT STEEL BARS
Bright Steel Bars are produced from black
bars by passing through dies in a cold condition or by turning the bars in a
peeling machine and some other processes. They are used where specific
tolerance are required such as for use in CNC machines, etc. Some times heat
treatment such as annealing is done before cold finishing.
There are five main type of different
processes to achieve the desired sizes.
·
DRAWING
The black steel bars are drawn through dies
of the required shape. The raw material is chosen depending on the shape to
be drawn. This increases the yield strength and tensile strength. This also
eliminates a number of surface imperfections caused due to the rolling
process.
·
PEELING
The black bars are turned to the desired
sizes. This process eliminates all surface imperfections. But internal
imperfections if any are exposed. This process does not increase the tensile
strength of the bars
·
GRINDING
The grinding process is used to narrow the
tolerances and improve the surface finishes of the above two processes
·
POLISHING
The polishing process improves the surface
finish of the bars
·
COLD ROLLING
Cold Rolling is typically used to produce
complex shapes.
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Very good information for knowledge purpose.Keep it up.
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